Boiler Treatment

Whenever water is heated or steam is generated, the minerals and chemicals contained in the water supply, cause operational problems by depositing as scale or by forming incondensable gases. Even in pure water or condensate, chemical interactions occur between the boiler walls and the surface of the water, as it changes into steam causing oxygen attack in the boiling vessel. For many years boiler manufacturers and operators have been looking for solutions to these problems and with the advent of Hydrosmart technology, that solution has become available.

As Hydrosmart was originally developed to resolve severe corrosion problems in high temperature water, it has no trouble in preventing the chemical interactions that facilitate scale formation and oxygen attack. The resonance frequencies progressively break down and remove any existing scale deposits and allow the boiler to regain its original thermal efficiency. The entire boiler circuit is now operating in a non-corrosive soft water environment and surface tension is significantly reduced. Pumps will no longer cavitate, valves and seals perform optimally, sensors will read accurately and energy requirements are kept at minimum levels.

Any filtration system larger than 4 microns will be flushed out (i.e. filters will not need replacing). As no scale will be forming on the boiler surfaces, efficiency will be maintained at optimum levels throughout. 'Blow-downs' will be only required to reduce excessive TDS levels that have built up after long periods of operation. Consequently, the only downtime required will be for boiler inspections or to effect repairs of a mechanical nature.

Boiler Test Results and Feedback
 
Since the technology was introduced into the market place, Hydrosmart has been treating a wide variety of boilers applications, from large steam generating boilers situated in hospitals, hotels and food processing plants, to specialist sterilising boilers for surgeries and clinics.

The hardest part of applying this technology was persuading boiler engineers to turn off the chemical water treatments. As the results were so impressive, the boiler engineers found they could then apply the treatment technology to other parts of the operation. An email from the Chief Engineer at the Sanghla Hospital in Bali to our agent is typical of the feedback we get after applying Hydrosmart treatment.

Email - received from Chief Engineer - Sanghla Hospital - Depensa - Bali

2nd May 2003
Attn: Mr Henry Tan
AsPac Global Resource Pte Ltd
10, Eastwood Road, #03-18
Singapore 486364

Re: Boiler treatment by Hydrosmart

Dear Mr. Henry Tan

Herewith I would like to inform you briefly about the Hydrosmart system after we apply it since one month ago for our two unit boiler system, at Sanglah General Hospital, Denpasar:

First: Our Boilers Problems:
Our hospital uses well, (bore), water for supply to two boilers (capacity 650 kg and 300 kg). The content of scale/ lime agent of this water are very high and has very frequently blocked the pipes and holes in the system and caused the pressure (on the pressure gauge) to reach 10 bars. (normal pressure is 4-5 bar)

This situation effects to a consequence of explosion risk and is wasting diesel oil.
Application of chemical agents to the system to eliminate the scale is not effective.
We have had to clean, (de-scaling) the cylinder of each boiler every 4-6 months, to overcome the above problems until we try to apply Hydrosmart to this system.

Second: Result:
Installation of one unit Hydrosmart system on water supply pipe (March 25, 2003) Blowdown of each boiler, about every once every 3 hours. Blowdown water is clearer than before.

Blowdown reduced from 90seconds to 15seconds every 3 hours.
Cleaning schedule done for 300 kg capacity boiler on April 27, 2003: only little scale found, far different from that we found before.

We are still watching the other changes with the system and we do hope Hydrosmart will not stop here to correct our boiler system

I hope this information will be helpful for you. Please visit our hospital again; whenever you come to Bali, I plan to apply one more unit at CSSD emergency unit.

Best regards,

S u h a r t o n o
Chief Engineer
Sanglah General Hospital
Denpasar, Bali.

Even though English is not Mr.Suhartono's first language, the message is perfectly clear, the treatment works. Six weeks later a Hydrosmart unit was fitted to the Sanghla Hospital's CSSD (Central Sterilizing Supply Department) The latest email, from our agent - ASPAC Global Resources Pty Ltd is even more impressive.

From: "Henry Tan" henrytan@aspacgr.com
To: "John Johnson" hydro@senet.com.au "Aqua Co" aquaco@senet.com.au
Subject: Sanglah's boiler
Date: Wednesday, 17 September 2003 1:08 AM

Hi JJ,
Thanks for the reply on the Ritz Carlton set up. I had a very exciting week in Bali before returning to JKT to meet my family.

The highlight of the trip probably comes from Sanglah Hospital when I made a service call. The laundry machine and dishwasher that uses steam generated from the boiler treated by Hydrosmart has been de-scaled!

This news comes from the operator of the laundry system. I then saw the condition of the dishwasher, in the (kitchen), I was amazed and dumbfounded. I will capture them on J-pegs next time and I have also requested the CE to write a testimonial on this and of course we will be too happy to share it with you.

Thanks for the great technology and the chance to be part of it.

Cheers!
Henry Tan
AsPac Global Resource Pte Ltd

The information contained in the second email from ASPAC Global Resources is truly remarkable, because it confirms earlier indications that the Hydrosmart resonance frequencies remain intact in the steam and the condensate. These are steam-generating boilers and are de-scaling the equipment that uses steam from the treated boilers, i.e. the laundry washing machines and the kitchen dishwasher.

In the same email, is a quote from Jye West, the Engineering Director for the Grand Hyatt Nusa Dua, Bali, who is responsible for all the Indonesian hotels in the Hyatt International Group. He successfully applied Hydrosmart technology to the three main Grand Hyatt cooling towers last year and to two of the Grand Hyatt's swimming pools.

Hydrosmart removed 4.5 tons of scale from these three towers, returning them to maximum efficiency and saving US$ 350,000 in media replacement costs. These 3 towers now run at maximum efficiency without any algaecide, biocide or de-scaling chemicals. In the 2 swimming pools where Hydrosmart has been installed, the chlorine dosing has dropped from 8 kgs per day to 1.5 kgs per day (a 75% saving). The water is soft, the algae have gone, the tiles are easy to clean and there is no chlorine smell.

Here is what Jye West had to say to his counterpart in the Hyatt Regency Hotel in Jakarta when asked for advice on Hydrosmart treatment.

"This technology works, but you have to be patient if you are not achieving the results. Don't blame the technology, but think operationally and logically what has gone wrong in the installation."

The EMF Issue
In order to achieve resonance at the electron level, Hydrosmart frequencies have to be extremely accurate and this is why a computer is used. Strong electromagnetic fields from equipment such as pump motors, transformers, generating sets or mains power cables which run alongside the treated water pipe, may distort the frequencies and render the treatment ineffective. It is therefore important to assess the extent of all electromagnetic fields and install the Hydrosmart units after pump motors and away from power cables and other electrical equipment that emit strong electro-magnetic fields. In cases where EMF's are excessive, shielding or shielded cable may have to be used and pipes relocated approximately a metre away from power cables.

Hospital sterilization equipment
Click this link to read an interview with Gary Tucker the NSW State Manager for Getinge Australia Pty Ltd on the results they have found using Hydrosmart in conjunction with the sterilization equipment they supply.

Lautoka Hospital Boiler Water Test Record
Sainsbury Boiler, 10,000 lbs/per/hr. 5000/ ltrs/per/hr.
Boiler Engineer Vijay Kumar
 
P1
Phenophaline.
Alkalinity
500-700
ppm
P2
Hydrate
Alkalinity
300-500
ppm
TDS
 
 
1000-1500
ppm
Phosphate
 
 
30-50
ppm
Sulphite
 
 
20-100
ppm
 
8-May-98
660
560
1300
60
30
 
10-May-98
660
560
1600
100
60
 
11-May-98
680
620
1800
100
25
 
12-May-98
640
600
1500
100
18
 
12-May-98
560
540
1400
100
20
 
12-May-98
1430 pm   HYDROSMART UNIT FITTED TO BOILER FEEDLINE
13-May-98
600
560
1200
100
10
 
14-May-98
560
460
1100
75
15
 
15-May-98
CHEMICAL DOSING PUMP SWITCHED OFF
16-May-98
420
400
800
40
15
 
19-May-98
320
300
630
45
15
 
20-May-98
300
280
570
40
25
 
21-May-98
300
260
500
30
35
 
27-May-98
Readings jumped due to chemicals tests reacting with removed scale
27-May-98
420
500
1100
30
20
 
28-May-98
390
450
900
30
20
 
1-Jun-98
200
180
500
30
Less than l0
 
7-Jun-98
120
200
150
30
Less than l0
 
9-Jun-98
100
80
200
60
Less than l0
 
10-Jun-98
100
80
150
30
Less than l0
 
11-Jun-98
60
80
150
20
Less than l0
 
12-Jun-98
80
60
150
10
Less than l0
 
13-Jun-98
60
60
150
10
5
 
18-Jun-98
60
80
200
5
10
 
22-Jun-98
600
800
800
10
10
Blowdown
23-Jun-98
500
600
900
20
10
 
24-Jun-98
500
650
900
20
10
 
25-Jun-98
700
600
900
10
7.5
 
30-Jun-98
680
680
600
10
10
Blowdown
1-Jul-98
60
60
200
10
2.50
 
2-Jul-98
80
80
250
10
2.5
 
7-Jul-98
60
80
250
10
2.5
 

The above data shows the chemical testing of the boiler water prior to and 2 months after applying Hydrosmart treatment to the boiler feed water at the Lautoka Hospital on 12th of may 1998. It shows dramatically reduced readings across the whole range of tests after applying Hydrosmart treatment. This is because chemical testing agents need to bond or react with the minerals in the water in order to get a reading. Hydrosmart resonance frequencies have disrupted the electron polarity of both the minerals and the testing chemicals and prevented them from reacting. Readings jump again on the 27th of May and on the 22nd of June when large amounts of scale fell off the internal surfaces of the boilers and bonds became available for the chemicals to react with. The data illustrates the reduction in chemical activity that results from Hydrosmart treatment.

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